B/PDC Pleated Bag Dust Collector
Baghouse dust collector for asphalt plants
A baghouse,also known as a baghouse filter, bag filter, or fabric filter is an air pollution control device and dust collector that removes particulates or gas released from commercial processes out of the air. Power plants, steel mills, pharmaceutical producers, food manufacturers, chemical producers and other industrial companies often use baghouses to control emission of air pollutants.Baghouses came into widespread use in the late 1970s after the invention of high-temperature fabrics (for use in the filter media) capable of withstanding temperatures over 350 °F (177 °C).
Unlike electrostatic precipitators, where performance may vary significantly depending on process and electrical conditions, functioning baghouses typically have a particulate collection efficiency of 99% or better, even when particle size is very small.
BDC is designed with bag filter in characteristics of modular,multi filters,assembled dust removal.It can be processed in short time,features with optional inlet and outlet which could meet different site environments for efficient installation,easier maintenance.
|BDC Model Selection|
|Dimension||Valve QTY(pcs)||Filter Elements(pcs)||Length(mm)||Filter Area(㎡)|
|L(mm)||W(mm)||H(mm)||Round Bags||Pleated Bags|
Efficient and accurate installation, shorten installation cycle, and save installation cost. Easy replacement of damaged components, easy maintenance
The patented venturi quick opening structure, which is convenient for maintenance.
The Modular Baghouse collector comes in two models: the BDC allows walk-on, top access to the bags (clean-air side) of the collector. This configuration is ideal for indoor or tight budget applications. The BDC offers a walk-in clean-air plenum, so bags can be replaced in any kind of outdoor weather. The BDC has two inlet configurations; the most common configuration allows the dirty-air to enter through the hopper inlet located under the bag filters. The dirty air hits a deflector at the end of the inlet, which causes heavy particulate to fall directly into the hopper. This reduces the amount of dust that comes in contact with the bags resulting in longer bag life and lower pressure drop. For applications with light and fibrous dust, a high body inlet is available that reduces upward air velocities allowing the dust to properly fall into the hopper after the bags have been pulsed.
In reverse pulse-jet baghouses, individual bags are supported by a metal cage (filter cage), which is fastened onto a cell plate at the top of the baghouse. Dirty gas enters from the bottom of the baghouse and flows from outside to inside the bags. The metal cage prevents collapse of the bag.
Bags are cleaned by a short burst of compressed air injected through a common manifold over a row of bags. The compressed air is accelerated by a venturi nozzle mounted at the reverse-jet baghouse top of the bag. Since the duration of the compressed-air burst is short (about 0.1 seconds), it acts as a rapidly moving air bubble, traveling through the entire length of the bag and causing the bag surfaces to flex. This flexing of the bags breaks the dust cake, and the dislodged dust falls into a storage hopper below.
Reverse pulse-jet dust collectors can be operated continuously and cleaned without interruption of flow because the burst of compressed air is very small compared with the total volume of dusty air through the collector. On account of this continuous-cleaning feature, reverse-jet dust collectors are usually not compartmentalized.
The short cleaning cycle of reverse-jet collectors reduces recirculation and redeposit of dust. These collectors provide more complete cleaning and reconditioning of bags than shaker or reverse-air cleaning methods. Also, the continuous-cleaning feature allows them to operate at higher air-to-cloth ratios, so the space requirements are lower.
A digital sequential timer turns on the solenoid valve at set intervals to inject air into the blow pipe and clean the filters.